ATE Applications
With over 45 years of experience in building Automated Test Equipment and software applications to drive those systems, Autotest is the best choice to fill your needs for automated power supply testing. Autotest’s expertise in the architecture, packaging and implementation of ATE systems well-suited for military and commercial deployment. Autotest’s engineering team will deliver both the physical hardware, documentation and installation meeting the most critical of testing criteria.
Improving Quality While Saving Time And Money
Today’s advanced aerospace, medical, defense, alternative power, and automotive applications—all require mission-critical operation at times. Only specifically designed, function-testing ATE can help guarantee such demanding levels of performance that approach 0.99 intrinsic availability. For this reason, many contract-driven customer acceptance tests now require some degree of functional testing at the very top of the test pyramid.
Functional ATE succeeds by creating an environment for the module or system being tested that closely mimics what will be encountered in the field, and then puts that unit under test through its paces to ensure it reacts properly at the right time. The most complete testing suites can bring the system up, issue and respond to commands and controls in real time, and shut the system down as per the product specifications. Catalog-available test equipment cannot duplicate such dynamic testing since it basically only performs simple parameter testing of tolerances and output levels.
“The automated test equipment that Autotest Company built for us helps us to do a more thorough job of performing checks that you might skip if you were doing it manually,” says Joe Basta PMP, Project Manager for Spacelabs Healthcare based in Issaquah, Washington, a provider of the world’s most respected medical devices and services. “For example, I might manually check a power supply at three or four different places, measuring the voltage over load at a given temperature. But the fact of the matter is, the automated functional testing equipment can do several tests really fast and find potential points of failure that a technician couldn’t do on his own. The ATE even has the functionality to test communications, which is important for us since some of our monitors communicate with a hospital’s network.
Providing Unique Testing Solutions for Complex Applications
Launching Advanced Medium-Range Air-to-Air Missiles from jet fighters requires a sophisticated power system in the aircraft. Specialized power supplies, located in the pylons of the fighter, provide the power and control for launching a variety of missiles. These supplies include high voltage outputs to ignite the missile’s propellant and arm the warheads. Audio signals are processed by the supplies to keep the pilot apprised of the missile status. A complex arrangement of relays and launch control signals interlocks and releases the missile at the appropriate command. Testing these supplies requires a full featured tester plus specialized applications modules to simulate the launch command sequence. Precise voltage pulses must be applied and measured to determine correct operation of the power supplies. Real time testing is critical to prevent destructive test cycles.
Renewable Energy Inverter Testing
Autotest is at the forefront of renewable energy testing, providing multi-functional Automated Test Equipment (ATE) specifically designed for Utility Class Solar Generation inverter testing applications. Our comprehensive testing solutions ensure the reliability and performance of critical power conversion systems.
Comprehensive Testing Capabilities:
- Complete inverter power subsystem validation
- Module and board assembly testing
- Standalone ATE configurations
- Turn-key automated test solutions
- Full integration with AEG Power Solutions
Project Implementation This specialized project showcases our expertise in developing standalone ATE systems for various testing requirements. Each system is engineered to deliver precise, reliable testing for inverter power subsystems, modules, and board assemblies, ensuring the highest standards of quality and performance in renewable energy applications.
Industry-Leading Advantages:
- Time-tested industry protocols and standards
- Seamless integration capabilities
- Cost-effective implementation
- Rapid deployment and setup
- Ongoing support and maintenance
Our commitment to renewable energy extends beyond just providing test equipment. We understand the critical role that reliable inverter testing plays in the advancement of sustainable power generation. By delivering integrated, sensitive, and complex testing solutions, we help ensure the quality and reliability of essential renewable energy infrastructure.
Whether you’re developing new solar generation systems or upgrading existing facilities, Autotest has the expertise to support your testing requirements.
Contact us today to discuss how our proven inverter testing solutions can enhance your renewable energy projects.
Night Vision Goggle Power Supply Test System
Autotest’s partnership with leading manufacturers has produced a sophisticated automated test solution specifically designed for testing critical night vision technology power supplies. Our comprehensive system combines powerful APG software capabilities with specialized high-voltage test instruments, ensuring reliable and accurate testing in high-volume production environments.
Key System Capabilities:
- Custom APG software implementation with specialized control scripts
- Advanced high-voltage test instrumentation
- Comprehensive data management and reporting
- Multiple ATE suites for high-volume manufacturing support
Our system has been successfully deployed across multiple manufacturing facilities, demonstrating its reliability in demanding production environments. The integrated data management system provides comprehensive tracking and analysis capabilities, enabling real-time monitoring of production quality and performance metrics.
Production Benefits:
- Increased throughput and efficiency in high-volume environments
- Consistent, reliable test results with minimal operator intervention
- Complete test documentation and compliance reporting
- Streamlined quality assurance processes
Understanding the demands of modern manufacturing environments, we’ve engineered our system to deliver both precision and efficiency. The automated test sequences handle everything from initial calibration through final performance validation, while comprehensive data logging ensures complete traceability.
Whether you need a complete power supply test solution or specialized testing capabilities, Autotest has the expertise to deliver. Our engineering team works closely with manufacturers to ensure all requirements are met while maximizing production efficiency.
Contact us today to discuss how our proven power supply testing solutions can enhance your manufacturing operations.
Vertical Launch System Automated Test Equipment
Autotest’s collaboration with a leading Department of Defense prime contractor has resulted in the development of sophisticated automated test equipment (ATE) specifically designed for US Military launch system validation. This proven platform, first developed in the late 2000s, continues to demonstrate its versatility and reliability across multiple manufacturing facilities throughout the United States.
System Capabilities:
- Comprehensive acceptance testing for all VLS modules
- Proprietary communication protocols
- Advanced instrumentation for precise measurements
- Flexible configuration options
- Complete system validation and verification
- Automated test sequencing and reporting
Key Features of Our VLS Test Solutions:
Turnkey Integration:
- Custom-designed test instrumentation
- Proprietary communication interfaces
- Complete system documentation
- Comprehensive training support
- Ongoing maintenance services
Manufacturing Support:
- Multiple configuration options to suit different facility requirements
- Scalable system architecture
- Quality assurance protocols
- Production-level reliability
- Streamlined operation workflows
Proven Track Record:
- Continuous deployment since the late 2000s
- Multiple successful installations nationwide
- Ongoing system improvements and updates
- Demonstrated long-term reliability
- Proven return on investment
Technical Excellence:
- Advanced measurement capabilities
- High-precision testing protocols
- Comprehensive data acquisition
- Automated test sequences
- Detailed performance reporting
Whether you need a complete VLS test solution or specialized launch system validation capabilities, Autotest has the expertise to deliver. Our engineering team works closely with prime contractors to ensure all requirements are met or exceeded while maintaining the highest standards of quality and reliability.
Contact us today to discuss your automated test equipment needs. We’re ready to demonstrate how our proven VLS testing solutions can enhance your manufacturing and validation operations.
Control Module Power Tools
Autotest specializes in developing custom control modules for depot-level testing, offering portable solutions that bring advanced testing capabilities directly to where they’re needed most. Our innovative approach helps reduce maintenance costs and streamline field operations.
Featured Solution: Portable Communication and Configuration Tool
Specifically designed for Department of Defense (DOD) applications, this ruggedized portable system enables efficient testing and updates across shipboard and depot facilities.
Key features and benefits include:
- Portable, self-contained design for maximum mobility
- Robust construction suitable for field deployment
- Comprehensive communication and configuration capabilities
- User-friendly interface for simplified operation
- Complete documentation and training support
Cost-Saving Benefits:
- Eliminate costly depot processing by enabling field upgrades
- Reduce equipment downtime with on-site testing capabilities
- Minimize transportation and logistics expenses
- Speed up maintenance and repair cycles
- Extend the life of existing control modules through field updates
Key Applications:
- Shipboard testing and maintenance
- Depot facility operations
- Field-level diagnostics
- Control module configuration
- System upgrades and updates
- Preventive maintenance
Custom Development Options:
- Tailored solutions for specific control module types
- Specialized interface designs for unique applications
- Custom software development for specific testing needs
- Scalable configurations based on testing requirements
Whether you need a portable testing solution for military applications or industrial control systems, Autotest has the expertise to deliver. Our engineering team works closely with clients to ensure all requirements are met while maximizing operational efficiency.
Contact us today to discuss your portable testing needs. Let us show you how our innovative control module power tools can enhance your maintenance capabilities while reducing overall costs.
Depot Level Test Applications
Autotest delivers comprehensive, turnkey testing solutions designed specifically for military depot-level maintenance and repair operations. Our systems combine advanced instrumentation, custom interfaces, and powerful software to support mission-critical testing requirements across various military branches.
Featured Case Studies:
U.S. Navy Undersea Systems
Autotest has successfully developed and deployed a complete turnkey solution meeting rigorous U.S. Navy requirements for testing and repairing sophisticated undersea weaponry power modules. This system showcases our ability to:
- Integrate custom instrumentation with specialized interfacing
- Deliver comprehensive software solutions built on our proven APG platform
- Support mission-critical maintenance operations
- Meet strict military specifications and requirements
U.S. Air Force Depot Solutions
We’ve also engineered turnkey depot-level test systems for the U.S. Air Force, demonstrating our versatility in military applications. These solutions feature:
- Custom instrumentation integration
- Standard Autotest measurement capabilities
- Third-party instrumentation architectures
- Consolidated rack solutions with specialized product interfaces
- Comprehensive system validation and verification
Key Capabilities of Our Depot-Level Test Systems:
- Military-grade construction and reliability
- Flexible architecture supporting multiple test scenarios
- Complete software integration through our APG platform
- Custom interfaces designed for specific products
- Comprehensive documentation and training support
- Long-term maintenance and calibration services
- Rigorous quality control meeting military standards
Whether you need a complete depot-level test solution or specialized military testing capabilities, Autotest has the expertise to deliver. Our engineering team works closely with military stakeholders to ensure all requirements are met or exceeded.
Contact us today to discuss your depot-level testing needs. We’re ready to demonstrate how our proven military-grade solutions can enhance your maintenance and repair operations.
Build to Print Test Sets
Autotest brings extensive experience in packaging instrumentation and producing custom test systems to support our clients’ unique design requirements. This “build to print” approach is just another way we partner with customers to deliver tailored solutions that meet their exact needs.
As showcased in the image, Autotest has the engineering expertise and manufacturing capabilities to take your design specifications and bring them to life as a fully functioning test system. We can work directly from your detailed design files, schematics, and requirements to produce the complete test setup.
Key Advantages of Autotest’s Build to Print Approach:
- Seamless translation of your custom design into a manufacturable test system
- Rigorous quality control and validation to ensure performance and reliability
- Fast turnaround on prototyping and production to accelerate your timelines
- Dedicated project management to keep your specialized test solution on track
- Ongoing maintenance and support services to maximize the lifetime value
Whether you require a single specialized test fixture or a full turnkey automated test system, Autotest has the versatility to execute. Our experienced engineering team collaborates closely with you throughout the entire design, build, and deployment process.
Let’s discuss your unique test requirements. Autotest is ready to demonstrate how our build to print capabilities can bring your custom instrumentation vision to life, delivering a tailored solution that elevates the performance and productivity of your testing workflows.
Virginia Panel Interface Applications
Autotest’s expertise extends beyond just core testing hardware and software – we also design and manufacture highly customized interface solutions to seamlessly connect your systems under test (UUT) with our advanced instrumentation.
This Virginia Panel interface is one example of the many custom interfaces we have developed to efficiently and reliably integrate UUT and test configurations with standard Autotest equipment. These custom interface panels play a critical role in enabling our customers’ testing workflows by providing the necessary connectivity and control.
Key Capabilities of Autotest’s Custom Interface Solutions:
- Tailored design to match your specific UUT and test requirements
- Flexible connectivity options for signal routing, conditioning, and injection
- Robust construction for reliable operation in demanding environments
- Seamless integration with our broad range of test automation platforms
- Fast turnaround on prototyping and production to accelerate your timelines
In many cases, the custom interface is the key element that allows an ATE system to effectively connect to the product under test. Our engineering team works closely with customers to understand their unique challenges and craft the optimal interface solution.
Whether you need a simple pass-through panel or a highly complex multi-function interface, Autotest has the expertise to design and build it. We’re committed to delivering custom solutions that maximize the effectiveness of your testing workflows.
Discuss your interface requirements with our team today. We’re ready to demonstrate how our specialized engineering capabilities can elevate the performance and flexibility of your test systems.
Master Harness Interfaces for ATE Solutions
Autotest’s expertise extends beyond just the core testing hardware and software – we also provide a wide range of custom interfaces and peripherals to seamlessly integrate our solutions into your production workflows.
Our comprehensive offerings include:
System Interface Panels Fully customized interface panels that allow easy connection and control of your ATE systems, reducing complexity and improving efficiency.
Custom & Standard Cable Assemblies Whether you need specialized cable harnesses or off-the-shelf connectivity options, our in-house manufacturing capabilities ensure a perfect fit for your requirements.
System Interface Boards Advanced interface boards designed to enable fast, simplified fixturing for one-off or low-volume testing needs. These allow you to quickly adapt your ATE setups.
By combining our core testing platforms with these complementary interface solutions, Autotest delivers a truly turnkey ATE ecosystem tailored to your unique application. Our engineers work closely with you to understand your specific challenges and integrate the right mix of hardware, software and connectivity.
This end-to-end approach ensures seamless operation, improved test throughput, and maximum ROI from your automated test investments.
Data Acquisition Units for Military and Commercial Applications
Autotest’s comprehensive suite of data acquisition units are purpose-built to meet the rigorous requirements of both military and commercial applications. Leveraging our deep domain expertise, we partner closely with customers to design and deliver customized solutions that address their unique challenges.
In a case study, Autotest collaborated with a military client to develop a predefined set of instruments and a packaging specification to fulfill their specific testing needs. This hands-on approach ensures we minimize footprint, maximize reliability, and simplify maintenance for our customers’ data acquisition requirements.
Key Features and Capabilities:
- Highly configurable and modular hardware design
- Wide range of supported measurement inputs and outputs
- Robust construction for harsh environments
- Extensive software integration and control options
- Seamless integration with our advanced test automation platforms
Whether you require a standard off-the-shelf data acquisition unit or a highly specialized, purpose-built solution, Autotest has the expertise and flexibility to deliver. Our engineers work side-by-side with you to understand your application requirements in depth and craft the optimal system.
Custom Break-out Boxes for Testing
Autotest’s engineering expertise extends beyond just core testing platforms – we also design and manufacture highly customized break-out boxes to meet your unique application requirements.
These specialized interface enclosures play a critical role in enabling testing workflows, allowing you to inject stimuli, take measurements, and support other specialized functionality on the systems under test.
As showcased in this custom project, Autotest collaborated closely with a client to develop a break-out box design that perfectly aligns with their qualifying UUT (Unit Under Test) and ATE (Automated Test Equipment) needs. Our engineering team worked diligently to ensure the enclosure, connections, and functionality met all of the customer’s specific requirements.
Key Capabilities of Autotest’s Custom Break-out Boxes:
- Tailored design to integrate with your unique test setups
- Flexible connectivity options for signal routing and conditioning
- Rugged construction for reliable operation in demanding environments
- Seamless compatibility with our advanced test automation platforms
- Fast turnaround on prototyping and production to accelerate your timelines
Whether you require a simple pass-through interface or a highly complex multi-function enclosure, Autotest has the expertise to engineer the perfect custom break-out box solution. Our collaborative design process ensures we deliver a perfect fit for your testing needs.
Discuss your break-out box requirements with our team today. We’re ready to showcase how our specialized engineering capabilities can elevate the performance and flexibility of your testing workflows.